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Semi-custom production management system 'FUSE' for small and medium-sized manufacturing industries.

Select functions to build a system tailored to your business! Over 5,000 combination patterns.

This catalog introduces the semi-custom production management system "FUSE," which is handled by Nihon Computer Development Co., Ltd., aimed at small and medium-sized manufacturing businesses. What is semi-custom?: A type that partially customizes the base system to match the unique business content of customers, based on Fit & Gap analysis and customer interviews, using a package system as a foundation. Detailed information about the features, strengths, and functions of the production management system FUSE is provided. Additionally, we have included "case studies" and a "reference price list for implementation plans," so please make use of these resources for product selection. [Contents (excerpt)] ■ Company Information ■ Overview of the Production Management System FUSE ■ Features and Strengths of FUSE ■ Introduction to FUSE Functions ■ Process Leading to FUSE Implementation *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System 'FUSE' <Planning Gantt Chart>

Easily assess the work status at a glance with colors! You can understand the operational status of equipment and employees.

We would like to introduce the "Planning Gantt Chart" feature of the production management system 'FUSE'. By automatically generating a Gantt chart from the delivery dates of each process and the standard working hours, you can easily check the planned start and end dates for each process for each order. The color of the Gantt chart allows for quick assessment of the work status at a glance. 【Features】 ■ Easily check the planned start and end dates for each process for each order ■ Easy to grasp the overall flow ■ By quantifying load information, the operational status of equipment and employees can be confirmed ■ Quick assessment of work status by color *For more details, please refer to the PDF document or feel free to contact us.

  • Process Control System

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Production Management System 'FUSE' <BI Dashboard>

Implemented sales analysis features to analyze sales trends by year/month and sales amounts by customer!

We would like to introduce the "BI Dashboard" feature of our production management system, FUSE. It includes a defect analysis function that allows you to see the number of defects and defect rates by process and by product for a specified period. Additionally, it implements a production performance analysis function that analyzes the planned and actual production numbers and their discrepancies on a daily basis, as well as the trends of planned and actual production over the year/month/week/day. [Features (partial)] ■ Defect analysis function ■ Production performance analysis function ■ Sales analysis function *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System 'FUSE' <RFID Integration>

It is possible to conduct a bulk inventory of stock items! Achieve accurate performance input.

We would like to introduce the "RFID Integration" feature of the production management system "FUSE." This feature allows for bulk inventory counting of stock items in conjunction with the management of products and parts. Using a handheld RFID reader, multiple products can be read at once for each management shelf. By detecting the RFID tags on the actual items in a designated area, it enables the input of production start/end without terminal operation. By achieving accurate performance input, it promotes business analysis and improvement. 【Overview and Features】 ■ Bulk inventory counting of products/parts ■ Automatic input of production start/end linked to item passage ■ Various RFID tags and RFID readers ■ Customizable support for confirming the location of jigs, equipment, drawings, etc., managing gate passage, and ensuring employee safety. *For more details, please refer to the PDF document or feel free to contact us.

  • Inventory Management System

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Production Management System 'FUSE' <Quotation Management>

Based on the estimate information, order registration can be done with one click! Achieve appropriate cost setting.

We would like to introduce the "Quotation Management" feature of the production management system 'FUSE'. With a unified company format and sequential numbering, quotations can be centrally managed, allowing for the creation of quotes based on past estimates, thereby enabling appropriate cost setting. By centrally managing quotation information, it becomes possible to unify unit prices within the company and refer to past quotations. 【Features】 ■ Centralized management of quotations with a unified company format and sequential numbering ■ Creation of quotations based on past estimates to achieve appropriate cost setting ■ Contents of the quotation can be directly copied to the order slip ■ Easy processing at the time of order confirmation ■ One-time registration of prototypes and custom products without registering them in the product ledger *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System 'FUSE' <Work Instructions>

Issuing production instructions based on order data! Supports work instructions with barcodes.

We would like to introduce the "Work Instruction" feature of the production management system 'FUSE'. It allows you to register work deadlines for each process and issue work instructions with barcodes and drawing thumbnails. By linking with the defect analysis function, it can automatically print information about similar types of defects that occurred in the past on the work instructions, contributing to the horizontal deployment of defect causes. 【Features】 ■ Issues work instructions with barcodes and drawing thumbnails ■ Supports work instructions with barcodes ■ Drawing thumbnails are displayed, allowing for easy verification of correspondence with the drawings ■ Automatically prints information about similar types of defects that occurred in the past on the work instructions, contributing to the horizontal deployment of defect causes *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System 'FUSE' <Work Video Search>

The recorded videos are automatically saved in conjunction with the work instructions! They can be referenced anytime with a wide range of search criteria.

We would like to introduce the "Work Video Search" feature of the production management system "FUSE." Videos can be recorded directly on tablet devices in the production area, and the recorded videos are automatically saved in conjunction with work instructions. Work videos can be referenced at any time using a variety of search criteria such as drawing numbers and workers. 【Features】 ■ Check actual and planned work hours, as well as the number of good and defective products, for each unit of product/process/person in charge. ■ Supports Excel output, freeing you from the hassle of manually creating and aggregating daily reports. ■ Direct video recording on tablet devices in the production area. ■ Recorded videos are automatically saved in conjunction with work instructions. ■ Work videos can be referenced at any time using a variety of search criteria such as drawing numbers and workers. *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System 'FUSE' <Accounts Receivable List / Accounts Payable List>

It is possible to export to CSV for importing into external accounting software!

We would like to introduce the "Accounts Receivable List / Accounts Payable List" feature of the production management system "FUSE." It is possible to search and manage accounts receivable information and export it as a CSV file for use with external accounting software. Additionally, you can search and manage accounts payable information and, like accounts receivable information, export it as a CSV file. 【Features】 ■ Search and manage accounts receivable information ■ Search and manage accounts payable information ■ Ability to export as CSV *For more details, please refer to the PDF materials or feel free to contact us.

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Production Management System 'FUSE' <Cost Management>

Solve problems with cost management functions! Useful for calculating and analyzing individual costs.

We would like to introduce the "Cost Management" feature of the production management system 'FUSE'. It allows for the output of actual and planned work hours, as well as the number of good and defective products, in Excel format for each product/process/person in charge. This can be utilized for calculating and analyzing individual costs. Please feel free to contact us when needed. 【Features】 ■ Ability to output actual and planned work hours and the number of good and defective products in Excel format ■ Usable for calculating and analyzing individual costs *For more details, please refer to the PDF document or feel free to contact us.

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What is a production management system?

Explaining the main functions of IT systems necessary for the manufacturing industry and the benefits of their implementation!

In manufacturing, management is very important. It requires management in various areas, not just information management such as inventory and customers, but also management of work processes, quality, and risk. Additionally, there are detailed tasks such as cost calculation and material ordering, so it is certainly not just a matter of "making and selling." A production management system is designed to automate these various management tasks. By summarizing it in an easy-to-understand and user-friendly way, it can lead to increased efficiency and cost reduction. What functions are included in a production management system? This article will introduce the benefits of implementation and points to consider. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*

  • Process Control System

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Production Management System 'FUSE' <Manufacturing Planning Board>

Easily assess the work status at a glance with the color of the tiles! It's like replacing sticky notes on a whiteboard.

We would like to introduce the "Manufacturing Planning Board" feature of the production management system 'FUSE'. On the left side, there are unplanned tiles, and on the right side, planned tiles are displayed in a list. By moving tiles to the calendar, it is possible to create production plans. With the quantification of load information, you can understand the operational status of equipment and employees. The color of the tiles allows for a quick assessment of the work status. 【Features】 ■ Production management planning is possible by moving tiles to the calendar ■ Similar to replacing sticky notes on a whiteboard ■ The quantification of load information allows for confirmation of the operational status of equipment and employees ■ The color of the tiles enables quick judgment of work status ■ Planning can be done while having an overview of equipment load information and other work deadlines on a single screen *For more details, please refer to the PDF document or feel free to contact us.

  • Process Control System

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Production Management System 'FUSE' <Order Management>

By managing delivery dates and progress on a product-by-product basis, the order status is clear at a glance! This also prevents any oversight in arrangements.

We would like to introduce the "Order Management" feature of the production management system "FUSE." It links the contents of the quotation with order information and registers them in a ledger. Since the remaining orders can also be output in a list format, it helps prevent any oversight in arrangements. You can manage delivery dates and progress by product unit, making the order status clear at a glance. 【Features】 ■ Remaining orders can be output in a list format, helping to prevent oversight in arrangements. ■ Quotations can be duplicated for creation. ■ Input effort can be minimized. ■ Input can be done while comparing with the quotation. ■ Delivery dates and progress can be managed by product unit, making the order status clear at a glance. ■ Remaining order information can be printed out to help prevent oversight in arrangements to the site/suppliers. *For more details, please refer to the PDF document or feel free to contact us.

  • Order management system

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Production Management System 'FUSE' <Product Configuration (Parts Breakdown)/Arrangement>

It is possible to issue work instructions/orders at the component level! Whether it has been arranged or not is displayed with colored tags.

We would like to introduce the "Product Configuration (Parts Breakdown)/Arrangement" function of the production management system 'FUSE'. The product configuration is automatically expanded based on order information and the Bill of Materials (BOM). It is possible to issue work instructions and orders at the parts level. By linking with the inventory function, it can predict and display future work instructions/order instructions, prompting the responsible person to take action. 【Features】 - Automatically expands product configuration based on order information and the Bill of Materials (BOM) - Enables work instructions/orders at the parts level - Displays whether arrangements have been made with color-coded tags, allowing for quick verification of any missed arrangements - Even for products not registered in the product configuration ledger, such as prototypes and new products, it is possible to manually add/delete product configurations *For more details, please refer to the PDF document or feel free to contact us.

  • Order management system

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Production Management System 'FUSE' <Production Planning and Process Management>

As achievements accumulate, accuracy improves! Automatically calculates standard working hours.

We would like to introduce the "Production Planning and Process Management" function of the production management system 'FUSE'. It is possible to create a production plan while checking the load status of each machine used. By analyzing the records of past work performance, standard working hours are automatically aggregated. Using standard times allows for the automatic drafting of initial plans. 【Features】 ■ Ability to create production plans while checking the load status of each machine used ■ Analysis of past work performance records and automatic aggregation of standard working hours ■ Automatic drafting of initial plans using standard times ■ Increased accuracy with each accumulation of work performance ■ The production planning board allows for intuitive operation, similar to replacing magnets *For more details, please refer to the PDF document or feel free to contact us.

  • Process Control System

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Production Management System 'FUSE' <Work Completion Registration/Work Performance Search>

Easy touch operation even for field workers who are not familiar with PC operations! Achieving daily performance tracking is possible.

We would like to introduce the "Work Completion Registration/Work Performance Search" function of the production management system "FUSE." By scanning the barcode of the instruction sheet from a tablet installed on the production line, work performance can be registered. You can check the actual work time and the number of good and defective products for each unit of product/process/person in charge. In work performance management, the actual data entered from the field tablets is collected and aggregated in real-time, allowing workers to be freed from the hassle of daily report creation and enabling performance tracking on a daily basis. 【Features】 - Easy to use with touch operations, even for field workers who are not familiar with PC operations - Work performance collection and photo/video capture can be done with touch operations only - Supporting the transfer of skills to younger workers by recording work scenes on video - Accumulated work performance can be used instead of daily reports - Performance tracking on a daily basis is possible *For more details, please refer to the PDF document or feel free to contact us.

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